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Layer thickness measurement

Operator positioning a handheld probe on a coated panel, connected to a coating thickness measurement unit

Material characterisation

Mechanical

Test method standards

ISO 2178
ISO 2360
ISO 2808
ASTM B244
ASTM D7091

Why this test matters

Layer thickness has a direct impact on protection, functionality, and appearance. Layers that are too thin may fail prematurely, while layers that are too thick can cause defects or unnecessary cost. Layer thickness measurement helps companies verify that coatings, platings, and functional layers meet design and regulatory requirements or coating wear It is widely used in industries such as automotive, electronics, aerospace, construction, medical devices, and manufacturing, where consistency and reliability are essential.

How the test works

The test determines the thickness of one or more layers using non-destructive or destructive techniques, depending on the material and required accuracy. Methods may include magnetic, eddy current, optical, or cross-sectional analysis. Samples are measured under controlled conditions, and readings are taken at defined locations. Key parameters include measurement method, layer material, substrate type, and surface condition.

What you learn from this test

The test provides precise thickness values for individual layers or coating systems. Results help detect process variations, assess uniformity, and verify compliance with specifications. Companies use this information to optimize coating processes, control quality, and support certification or customer acceptance. The insights enable confident decisions on durability, performance, and cost control.
 

Frequently Asked Questions

Not sure? That's fine, most clients aren't either when they first contact us. We help quality managers, engineers and designers work out whether a standardised test method fits your need, or whether a custom approach is required. We carry out both in-house, or refer you to a trusted partner when a test falls outside our scope.

A clear, structured test report with your results. Where relevant, our experts add interpretation and context, not just raw numbers, so you understand what the result means for your product.

Request this test

Send us your request with as much detail as you can share: material, component, quantity of samples,the standard you need to work to… We’ll review it and come back with scope, lead time and price. Drawings, specifications or earlier test reports help us assess feasibility faster.

Our tests experts

Patrick Cosemans

Program Manager Innovation in Circular Economy

Brecht Dootselaere

Lab Coordinator for Circular Economy Coatings & Renewable Materials

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