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Micro metrology

A Keyence VHX digital microscope measures a weld cross-section on a metal fixture, with the colour-coded profile shown on screen

Why this test matters

As products become smaller and more complex, tiny dimensional deviations can cause major performance issues. Micro metrology helps companies control critical dimensions that directly affect functionality, assembly, and reliability. This testing is essential for preventing fit problems, functional failure, and inconsistent quality in high-precision components. Industries such as medical devices, microelectronics, precision mechanics, optics, additive manufacturing, and advanced materials rely on micro metrology to meet strict tolerances and build customer trust.

How the test works

Micro metrology uses high-precision, non-contact 3D measurement techniques to capture dimensions, shapes, and surface features at the micrometer and sub-micrometer scale, without touching or altering the part itself. Depending on the application, we use a focus variation microscope, a confocal microscope, an interferometric profilometer, or a scanning electron microscope, each suited to different surface types, feature sizes, or reflectivity. Samples are carefully positioned and measured under controlled conditions to limit environmental influence. Key parameters include measurement resolution, accuracy, repeatability, and environmental stability such as temperature control.

What you learn from this test

The test provides accurate dimensional data, geometric tolerances, and surface characteristics at the micro scale. Results highlight deviations from nominal design values and reveal variability between parts or production batches. Companies use these insights to validate designs, improve manufacturing processes, qualify suppliers, and support quality control. The data enables confident decisions on product acceptance, process optimization, and long-term reliability.

Test method standards

Case by case
 

Frequently Asked Questions

We review every request within 2 business days and get back to you with next steps. The test itself depends on the specific method and your requirements, our priority is always getting you an accurate result, not the fastest possible one.

Our published tests cover our most requested methods, but they don't represent everything we can do. Get in touch and describe your challenge, we'll tell you whether it fits an existing method or requires a custom one.

Not sure? That's fine, most clients aren't either when they first contact us. We help quality managers, engineers and designers work out whether a standardised test method fits your need, or whether a custom approach is required. We carry out both in-house, or refer you to a trusted partner when a test falls outside our scope.

Request this test

Send us your request with as much detail as you can share: material, component, quantity of samples,the standard you need to work to… We’ll review it and come back with scope, lead time and price. Drawings, specifications or earlier test reports help us assess feasibility faster.

Our tests experts

Denis Vandormael

Senior Project Manager Product Development Hub: Light, Micro & Smart Products

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